How Can Hardware Tool Manufacturers Reduce Scrap Rate with ISO529 Standard Taps?
2025-07-17
In hardware tool manufacturing, thread cutting directly affects the qualification rate of finished products. Improper tap selection or lack of precision often leads to burrs, stripped threads, tool breakage, or even scrapped parts. ISO529 standard taps, with their precision, durability, and stability, help manufacturers effectively reduce scrap rates.
Firstly, ISO529 taps are made using fully ground processing, ensuring sharp cutting edges and strict dimensional accuracy. This minimizes burrs and deviations during machining, improving thread quality and reducing defective products at the source.
Secondly, spiral point taps provide efficient chip evacuation, pushing chips out of the hole and preventing clogging or tool breakage. This makes them especially suitable for through-hole tapping in mass production, significantly reducing rejected parts.
In addition, ISO529 taps are available in various materials and tolerance grades. HSS-M2 taps are suitable for common steels and cast iron, while HSS-M35 cobalt taps are ideal for harder materials like stainless steel and alloy steels, offering longer tool life and minimizing defects caused by premature wear or breakage.
Finally, ISO529 taps offer specific solutions for different hole types: spiral point taps for through holes, and spiral flute taps for blind holes. This prevents chip accumulation and thread damage, ensuring consistent thread quality.
In conclusion, by properly selecting ISO529 standard taps, hardware tool manufacturers can enhance thread accuracy, reduce scrap rates, and improve overall production efficiency and competitiveness.